Super Series Light Gauge Steel Roll Forming Machine
(Stud & Track Roll Former)
Panel’s Profiles Parameter
Applications:
The MF Series Stud & Track Roll Forming Machine is widely used in:
- Light gauge steel framing systems
- Prefabricated and modular buildings
- Drywall partition systems
- Ceiling and roofing structures
- Steel structure housing and villas
- C Stud & U Track
Optional Customization:
XC (XiongChang) offers full customization services, including:
- Profile design (C/U/Track/Channel shapes)
- Punching patterns and hole types
- Special forming requirements (expansion, shrinkage, locking structures)
- Coding and marking solutions
- Production line layout customization
- As a professional Stud & Track Roll Former, this machine transforms galvanized steel coils into precise C/U-shaped profiles through continuous cold roll forming technology. The produced profiles are widely used in non-load-bearing walls, ceilings, prefabricated buildings, and light steel structures.
Machine Technical Specs
Power:
- Drive Motor Power: 30KW
- Hydraulic Power: 11KW
Speed:
- Line Speed: 35m/min
Dimension:
- About :
11.46m x 3.0m x 1.96m, (Varies accordingly)
Weight:
- 15 MT
Main Forming Unit:
- Feeding: guide shaft + guide rollers
- Leveling: 2 upper + 3 lower rollers with feeding system
- Roll forming: 19 stations
- Straightening unit for final accuracy
Decoiler System:
- Fully automatic hydraulic decoiler (6-ton capacity)
- Motor-driven feeding with hydraulic expansion
Hydraulic System:
- Power: 11KW with air cooling
Oil tank capacity: 200L
High-quality hydraulic components
Control System:
- PLC (Inovance), relays, sensors (Autonics)
- Dual control cabinets + touchscreen interface
Run-Out Table:
- 4-meter fixed + storage table
Multi-Size Changeover Without Mold Replacement:
Designed for multiple structural applications including truss systems, light-duty floor framing, residential wall framing, and commercial building wall systems
Innovative front-punch anti-material deformation design with precision adaptive clearance adjustment ensures more stable installation and production
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1
Multi-Size
Multi-Size Changeover Without Mold Replacement丨True Multi-Size Automatic Changeover Without Roller Replacement -
2
Dual-row gearbox
Dual-row gearbox transmission ensures high-precision changeover and stable forming performance over long-term operation. -
3
High Cost-Performance Efficiency
One Machine, Multiple Specifications,A single machine can produce multiple profile specifications, offering a highly cost-effective solution
Lay-out & Flow Chart
The Super Series Stud and Track Roll Forming Machine is engineered for manufacturers requiring flexible, high-speed, and high-precision production of drywall metal profiles.
With advanced servo control and NC automation, the machine allows instant profile change without manual roller replacement, significantly reducing downtime and improving productivity.
Roll forming technology ensures continuous production and consistent profile quality, making it ideal for large-scale steel framing manufacturing.
Services Provided
XC metal roofing roll forming machines are supported by comprehensive services,
Ensuring stable operation, efficient production, and long-term value for our customers.
This Stud & Track Roll Former combines precision, flexibility, and automation, making it ideal for drywall systems, ceiling frames, and prefabricated construction.
Custom profiles, punching solutions, and full production line design available.
Fully Automatic Size Change System:
- Computer input (NC system) + electric button adjustment for rapid profile switching without manual roller replacement
High-Precision Servo Drive System:
- 30KW servo motor ensures stable operation, high accuracy, and synchronized punching & forming
Wide Adjustable Profile Range:
- oWeb width: 75–250 mm (fully adjustable)
- oHeight: 41 mm
- oFlange: 8–15 mm
- Thickness: 0.75–2.5 mm
Multi-Station Roll Forming Structure:
- 19 forming stations including adjustable angle station (87°–95°), ensuring smooth forming and dimensional consistency
Integrated Punching System (Multi-Function Tooling):Supports various hole types and operations:
- Bolt holes, service holes, web holes
- Dimple holes, flange holes
- Notching, chamfering, lip cutting
- Slotting, shrinking, expanding
- Independent height cutting system
High-Speed Production:
- Maximum forming speed up to 35 m/min (depending on punching configuration)
Smart Control System:
- 21-inch touch screen interface
- LG-R1 NC control software (LGS villa system dedicated)
- Wireless remote control operation
- Dual-head inkjet marking system
Robust Mechanical Design:
- oRoller material: Cr12, heat-treated (HRC 58–60)
- oShaft material: 40Cr, quenched & chrome plated
- Machine weight: approx. 15 tons
Warranty:
- 1-3 Years
Advantages for Manufacturers
Roller material:45# steel with quenched treatment and hard chroming
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High Efficiency & Automation:
Continuous roll forming process ensures fast, consistent, and large-scale production - Flexible Customization:Supports multiple profile sizes, hole patterns, and special structural designs
- Reduced Labor & Setup Time：Fully automatic size adjustment minimizes downtime and manual errors
- Superior Product Quality：CNC machining + heat-treated rollers guarantee precision and long service life
Production Capability
- Material Compatibility：Q235, Q345 G550 galvanized steel (≤2.0 mm)
- Standard Profile Ranges：
- 75–97 mm
- 119–141 mm
- 229–250 mm
- (Custom sizes available upon request)
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Processing Functions：
Integrated punching, cutting, embossing, slotting, and forming in one continuous line
Need More Information? Contact us
- Tel/Whatsapp: +86 18280009773
- Email: XC@XCroofmachine.com
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About XC
As a manufacturer of roll forming machines in China. XC (Xiongchang) offers a comprehensive range of cold roll forming equipment, including machines for roofing, floor deck, purlins, Light steel keel, shutter doors, light keel...